Torque monitoring protects drivetrain components by validating that estimated engine torque is consistent with allowed limits. Modern ECUs cross-check multiple torque pathways to detect manipulation or mechanical anomalies.
Panoramica
The ECU compares requested torque, modeled torque and measured torque proxies (airmass, injection quantity) to detect discrepancies.
Controlled Signals
- IQ request
- Air mass
- Boost pressure
- Rail pressure
- Driver wish torque
Maps Involved
- Driver Wish
- Limitatori di coppia (gear, temperature, smoke)
- Smoke Model → load estimation
- Engine Efficiency Maps
ECU Logic
Driver Wish → Torque Request
↓
Torque Limiters Applied
↓
Torque Model (airmass, fuel, pressure)
↓
Torque Monitoring Cross-Checks
↓
If mismatch → Limp Mode
Calibration Objectives
- Avoid false torque deviation trips
- Maintain consistent torque pathways
- Ensure safe mechanical loads
Calibration Strategy
- Harmonize torque limiters before raising torque
- Avoid breaking relationship between airflow and IQ
- Correct smoke model early in the process
Diagnostica
- P061B / P06xx torque correlation faults
- Airflow-to-IQ mismatch
- Smoke model inconsistent values
Best Practices
- Consistency beats peak torque
- Validate torque model under transient conditions
