Glow Plug Control

🧠 Part of the TuningBot ECU Knowledge Base — in-depth documentation on ECU logic, maps, emissions systems and safe calibration methods.

Glow plug control manages the electrical heating elements in diesel combustion chambers. The ECU controls pre-glow (before cranking), glow-during-start, and post-glow phases to ensure reliable ignition and reduce cold-start emissions.

Panoramica

Modern diesel engines use quick-start ceramic glow plugs that reach operating temperature in seconds. The ECU modulates glow plug current based on ambient and coolant temperature.

Controlled Signals

  • Glow plug relay / PWM driver
  • Glow plug current feedback
  • Coolant temperature
  • Ambient temperature
  • Battery voltage

Maps Involved

  • Pre-glow Duration Maps vs temperature
  • Post-glow Duration Maps
  • PWM Duty Cycle Maps
  • Voltage Compensation Maps

Logic Sequence

Key-On → Temperature Check
         ↓
Pre-glow Duration Calculation
         ↓
Glow Indicator Light / Start Enable
         ↓
Cranking → Glow During Start
         ↓
Running → Post-glow Phase

Calibration Objectives

  • Reliable cold start in all conditions
  • Minimize white smoke at startup
  • Optimize glow plug lifespan

Calibration Strategy

  • Extend post-glow for cleaner cold idle
  • Reduce pre-glow time if using high-performance plugs
  • Verify start behavior across temperature range

Diagnostica

  • Glow plug circuit faults (open/short)
  • Hard cold start
  • White smoke at idle

Best Practices

  • Replace glow plugs as a set
  • Check glow plug control module on older vehicles

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